CERTIFICATIONS
- Six Sigma Green Belt Certified Oct 2018
- Certified Quality Core Tools Training April 2021
- Certified Internal Auditor as per IATF 16949:2016
SKILLS
• Problem Analysis Tools: 8D, 5W1H, Ishikawa Diagram, Parts Inspection, Quality Tools.
• Customer & Supplier Audits: ISO 9001:2015, IATF 16949:2016, 4M Change Point Verification, Root cause analysis.
• Measuring Instruments: Digital microscope, VMS (Vision Measurement Machine), Vernier Calipers, Micrometer, Screw Gauge, Height Gauge, Radius Gauge etc.
• Process Tools:
SPC,MSA,APQP,PPAP,FMEA
• Demonstrable experience in 8D, Why-Why analysis, 7QC tools, 5 Core Tools, process capability and measurement capability in the process line, analyzing engineering drawings/specifications.
• Excellent at New part development & warranty management, maintained zero defects PPM for customer quality in warranty for consecutive 5 years in the automotive division from OEM customer.
• Proven experience in incorporating Six Sigma Methodologies to solve a range of manufacturing problems.
• Expert in handling Quality lab instruments like Microscope, Roundness Tester, VMS (Vision Measurement Machine), Profile Projector, Measuring Microscope, all types of Vernier Calipers, Micrometers, Screw Gauges, Height Gauges and Radius Gauges.
• Possess thorough understanding and know-how of Vendor development process, Competency to review vendor credentials, vendor approval/Joint vendor visit with end customer for assessment.
• Flexibility, adaptability in managing multiple priorities, assignments and tasks, adapting to changing conditions and work assignments, exceptional written and oral communication skills, including effective questioning, listening, presentation skills, superior analytical, quantitative and conceptual thinking skills.
• Worked for Product Quality Processes & Tasks as per customer requirements.
• Supported Process Audit in Adherence to ISO 9001: Quality Management System (QMS).
• Assisted in the processing of quality reports and supplier feedback through e-mail communication (Quarterly Reviews).
• Coordinated with the internal team in processing daily tasks (Integrity and Team Work).
• Supported technical training and explain working in quality processes and tasks to new joinees in the team.
• Developed working knowledge of process areas including process flow, operator responsibility, major quality attributes and areas of improvement.
• Elevated operators by providing 8 hours of training quarterly.
• Worked as per defined guidelines SOPs and Work Instructions for various Quality Processes and Tasks.
• Conducted verification of Quality Inspection Reports concerning product applicable standards, technical drawings and specifications sheet.
• Identified problem (NCs observed) in Inspection test certificates concerning various DIN / ISO / EN / AISI / ASME / EU Standards.
• Used IATF 16949:2016 standards to upgrade process variation by
coordinating seamless integration of the necessary systems into the existing manufacturing process.
• Prepared inspection plans in System & updating technical drawings/
documents as per product applicable standards and company norms.
• Leading a team of 5 quality engineers responsible for quality engineering and quality procedures for Led Pcba, Infotainment systems, cameras, sensors, power relay e.t.c.
• Responsible for quality assurance, related to components /OEMs, Conception/Design Phase and/ or in the production stages of the product until delivery.
• Preparing Annual Product Review / Product Quality Review reports,
• Handling of Quality Management System (QMS), Change control, Deviation, Complaints, CAPA, SOP Preparation, Document issuance, handling all regulatory audits of customers.
• Managing company document system and ensuring its maintenance, investigating documents and tracking customer complaints from initial contact through resolution by using Quality tools - 7QC tools, 8D, Why-why analysis, Ishikawa.
• Conducting root cause analysis of customer complaints. Develop and implement corrective actions to prevent the reoccurrence of customer complaints with similar defects.
• Ensuring submission of 4M & SMIR reports every month on the customer portal.